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What is PopFoam? PopFoam is a crossed linked injection molded foam providing a closed cell, self skinning custom molded product. PopFoam offers a unique solution, we like to call it “soft toughness”. |
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Typical compounds of PopFoam are EVA (Ethyl Vinyl Acetate) compounded with microcellular agents for cross linking. Other popular compounds are blends of EVA and Engage (Polyolefin); however compounds are available in a variety of grades, EVA (Ethyl Vinyl Acetate), TPO’s (Polyolefin), TPR’s (Thermoplastic Rubber), TPU’s (Thermoplastic Polyurethane), and PVC (Polyvinyl Chloride) blends to offer key performance enhancers to your products. PopFoam will improve durability, tear strength, tensile strength, flexibility, color availability, chemical resistance, cold weather resistance, sound protection and abrasion resistance while offering the cushioning comforts and the complement of design ascetics to your products. |
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| PopFoam can be custom compounded based upon your application and your products environment, however we do have many engineering compounds available as follows: General Purpose Foam, Ultra Soft Foam, Medical Foam, Shock Absorbing Foam, High Resilience Foam, Flame Retardant Foams, Fragrance Foams and UV Foam. PopFoam serves a variety of markets to include, however not limited to: automotive, consumer products, medical, recreational goods, aerospace and electronics. |
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PopFoam offers two shot technology to provide dual color and or dual density as well as complete support services to include: design, custom colors, printing, cubic dip (decoration), thermoplastic injection molding, assembly and packaging. |
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Define “soft toughness”
- Closed Cell Structure
- Self Skinned
- Good Chemical Resistance
- Water Resistance, Floats
- High Tear and Tensile Strengths
- Crack and Peel Resistance
- Easy to Texture / Brand
- Excellent Design Capabilities, Undercuts
- Aesthetically Pleasing Designs
- Excellent Cold Weather Applications
- Bacteria Resistance, 99.9%
- Custom Color Matching
- Comfort and Shock Absorbing
- High Resilience
- Sound Proofing
- Good Insulating Properties
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 PopFoam unitizes a controlled environment and state of the art equipment to ensure our injection molded foam services are in conjunction to our already broad manufacturing knowledge to assure our commitment of excellence to our customers.
Our motivated and technical staff has 15 years of experience and brings a scientific approach to injected foam molding to every customer for every component. We recognize that foam injection molding is much more than a controlled environment, we provide highly complex, close tolerance products for our customers. This requires a thorough understanding of injection molded foams and how design. compounding, tooling and process control are all an integral factor, without this knowledge the process of determining whether a problem is design, material, tooling or process-related is simply put “not acceptable”. We have the knowledge, the hands-on expertise and quality systems to assure your programs success.
 Be sure to let our designers assist you on you next project; you will be absolutely astonished of what you can do with PopFoam, again we like to call it “soft toughness”.
Beginning with your first contact with PopFoam’s philosophy of delivering quality products creates the foundation for a lasting business relationships, today and in to the future.
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