From extreme undercuts to floating cores, turn your idea into reality, no matter the complexity. Because of our distinct injection molded foam, PopFoam offers you access to complex geometry without needing complex tooling, allowing you to achieve lighter foam molded products with more efficient production.
The PopFoam manufacturing process requires a deep knowledge of tool design, requiring more costly steel molds. Also, foam injection molds self-eject and require a smaller cavity size.
With the molds completed, we apply decades of industry experience to manage the precise production of your foam molded products.
How Injection Molded Foam Works
Add finishing touches
If aesthetics are important to your product,
Packaging and Assembly
Draw on our tested, trusted partnership network and our foam molding process to bring your product to market faster.
Make the right first impression with the right packaging. From thermoformed clamshells to reusable fabric bags to recyclable cardboard containers, get solutions to your specific packaging challenge
Complete your foam molded products in one seamless process, and save time and money. We’ll handle assembly of any complexity, freeing you to focus on getting your product to market